通常，切削刃工序、车削工艺总是各种各样的，这是由于工件形状和材料、工序类型、工况、要求、成本等等决定了许多切削刀具因素。如今，基于我们数十年的经验、研究和开发，十分仔细地设计了车削刀具。

内圆切削 了解我们为内圆切削所提供的各种刀具，包括用于所有刀片和EasyFix夹套的各种镗杆。 内圆切削		外圆切削 我们可为您的外圆车削提供多种选择。您甚至可从中查找到我们各种刀柄的相关信息，这些刀柄适用于负前角刀片和陶瓷刀片。 外圆切削
刀片 了解我们刀片产品系列的详细信息，这些刀片提供了各种刀片类型和牌号，可用于不同工件材料的所有车削工序。 了解我们各种刀片的详细信息 用新一刀片超出您的期望值		“绿灯生产” 新牌号GC1115专门为优质耐热合金材料和不锈钢的车削而设计。 GC1115与GC1125 和 GC1515 一起实现了“绿灯生产”。 锋利切削刃的全套产品 “绿灯生产”

高压冷却液 适合内圆和外圆工序的灵活CoroTurn SL系统。 用于高压冷却液的刀具 阅读用于车削的防振刀具的指南 (30 pages, 924 KB) 阅读车削生产效率理论

内圆切削

用CoroTurn SL降低振动 在金属切削领域中，对振动问题非常敏感的一种应用是内圆车削。该应用所使用的不同刀具均有着各种不同的参数，可对这些参数进行调整以适合于车床、零件和材料等等。 对于各种应用，我们有着正确的刀具选择，并且深知如何将振动的风险降至，并因此而创造更高的生产效率！ CoroTurn 111 当用使用大悬伸刀具进行切削时，内圆车削工序需要小切削力。 CoroTurn 107 小和中等孔（直径自6 mm起）内圆切削的。 T-Max P 孔径自20mm起且使用小刀具悬伸和稳定工况时的内圆车削。 CoroTurn XS 直径自0.3mm起的超小孔的内圆切削。 CoroCut MB 直径自10mm起的小孔的内圆切削。 CoroTurn XS CoroCut MB CoroTurn 107 CoroTurn 111 T-Max P 负前角刀片 正前角刀片 陶瓷与立方氮化硼（CBN）刀片 刀具系统 CoroTurn RC T-MAX P CoroTurn 107 CoroTurn 111 T-MAX 夹紧系统 刚性夹紧型 杠杆型 楔块式夹紧型 螺钉夹紧型 上夹紧型 纵向车削/面铣 ** ** * ** ** * 仿形加工 * * ** ** 面铣 * * ** * * ** = 推荐的刀具系统 * = 备选的刀具系统

外圆切削

高进给切削 从粗加工到精加工的外圆切削 小、长和细长零件的外圆切削 关于各刀具系统的详细信息，请点击相应的链接 >> 负前角刀片 正前角刀片 陶瓷与立方氮化硼（CBN）刀片 刀具系统 CoroTurn RC T-MAX P CoroTurn 107 CoroTurn TR CoroTurn RC T-MAX 夹紧系统 刚性夹紧型 杠杆型 楔块式夹紧型 螺钉和上夹紧型 螺钉夹紧型 T轨道型 刚性夹紧型 上夹紧型 纵向车削/面铣 ** * * * ** * 仿形加工 ** * * * ** ** ** * 面铣 ** * * * * ** * 插铣 * ** **

** = 推荐的刀具系统 * = 备选的刀具系统

Total sharp-edge offer GC1115 completes a unique solution for turning HRSA materials and stainless steels. Its stronger, sharper edges provide closer component tolerances at lower cutting forces. A good balance of toughness and wear resistance makes this grade also ideal for more unstable conditions and a high-performance complement to our existing PVD grades. GC1105, GC1115 and GC1125 are a unique sharp-edge solution for ISO S and ISO M – optimized for the highest production security. Green light production: The machine is running at full capacity, making money and driving your business forward.

Technical folder - keep your machine active in light turning Green-light production Contact our experts

Typical applications A grade chain to fit the needs of aerospace, medical and small part machining. ISO S: roughing to super-finishing First choice: GC1105. Use GC1115 when stronger edge line is needed ISO M: medium to super-finishing First choice: GC1115, small to medium-sized components. Use GC1125 for extra toughness Machining conditions Good Continuous cuts. Pre-machined workpiece. Excellent component clamping. Small overhangs. Average Profiling cuts. Pre-machined workpiece. Forged or cast workpiece. Good component clamping. Difficult Interrupted cuts. Heavy cast or forged skin on workpiece. Poor component clamping. HRSA and titanium Stainless steel Workpiece material

A full tolerance range Each PVD grade is available in three tolerance choices (M, G and E) which give a different edge sharpness. E-tolerance inserts have the closest tolerance for correct centre height and also the sharpest edges. M G E GC1105 X X X GC1115 X X X GC1125 X X X S iC M ±0.13 mm ±0.05 - ±0.15 mm * G ±0.13 mm ±0.025 mm E ±0.025 mm ±0.025 mm * (Varies depending on the size of iC)

Green-light production Cutting light to the finish The new grades are a direct route to green-light production: a sign of higher output, lower production costs and a profitable workshop. Peace of mind from trouble-free machining and the knowledge that GC1515 and GC1125 will keep running, uninterrupted, for longer. A smarter way of working: Burr-free, quality components Chip control Predictable production Lower costs Fewer tool changes More active machining The total sharp-edge offer Technical folder - cutting light to the finish Technical folder - keep your machine active in light turning Contact our experts Green light production: The machine is running at full capacity, making money and driving your business forward. GC1115 - the versatility to machine an entire component with one grade. Roughing to medium – ISO S (HRSA and titanium) Medium to finishing – ISO M (austenitic and PH-hardened materials) Balanced wear resistance and toughness Resists built-up edge – higher security Secure and reliable in unstable conditions View real-life efficiency for GC1115 GC1125 - a dedicated stainless steel solution Latest PVD coating technology Super-sharpness, high edge security combined Security for intermittent finishing cuts High quality edge reduces insert wear and burr formation First choice for low feed rates with optimum chip control A complement to GC1515 in low carbon steels View real-life efficiency for GC1125 GC1515 - a unique performance in steel applications Innovative CVD coating Edge sharpness and toughness similar to PVD Wear resistance keeps edges intact to retain tight component tolerances Adds wear resistance for less demanding cuts in stainless steel View real-life efficiency for GC1515 Depth of cut (mm) Diagram valid for D-style inserts with 04-nose radius Feed rate (mm/r) A fresh approach to light-turning The ability to cut with acceptable chip control at low feed rates and depths of cut is determined by insert edge-sharpness. A dull edge may cause burr formation or components out of tolerance. The lowest feed rates demand sharpness, which is why ground inserts, in G- or E-tolerance are the first choice. E- tolerance inserts, available in GC1125 and GC1115, have not only the closest tolerance for correct centre height, but also the sharpest edges.

Examples of applications and cutting data Longitudinal turning and facing Short engagements Low alloy steel, CMC 02.1 Austenitic stainless steel, CMC 05.21 Material GC1515 GC1125/GC1115 Grade CNMG 12 04 08-PF CNMG 12 04 08-MF Insert 220 175/200 vc m/min 0,6 1,0 ap mm 0,15 0,2 fn, mm/rev Longitudinal turning with copying Short engagements Low alloy steel, CMC 02.2 Austenitic stainless steel, CMC 05.21 Material GC1515 GC1125/GC1115 Grade DCMT 11T308-PM DCMT 11T308-MM Insert 170 150/175 vc, m/min 1,0 0,8 ap, mm 0,17 0,15 fn, mm/rev CoroTurn? HP Coromant Capto? tools for high-pressure coolant CoroTurn? HP, a pioneering high-pressure coolant system combined with Coromant Capto, harnesses the high pressure capability of 70-80 bars in turning centres, vertical turning lathes and multi-task machines. Improved chip control allows unmanned production in: - High volume production with automatic component changing in turning centres. - Multi-task machines where chip gathering around the tool prevents automatic tool changing. See CoroTurn HP animation Technical folder The flexible CoroTurn SL system SL70 with high-pressure coolant The new modular serration lock and oval blade coupling combines with Coromant Capto to provide excellent accessibility and stability. The carbide solutions come equipped with high-pressure coolant nozzles and are available for CoroCut, ceramic RCGX and carbide RCMT. Target your coolant Experience the benefits even at low pressure (from 10 bars). Here the high precision and accuracy of coolant delivery play its part. Fixed nozzles take away the need for manual adjustment. Chip control in finishing - secure trouble-free production in all materials +20% increased cutting speed for roughing in difficult materials +50% tool life for roughing to finishing in difficult materials Power in precision Accurate coolant jets with laminar parallel flow are easily channelled through the tool. The jet produces a hydraulic wedge, lifting the chip, reducing the temperature and improving chip control. The result is improved performance for external and internal turning, profiling and back boring. Hydraulic wedge lifting the chip Reduce the temperature Improve the chip control Coromant Capto for superior accuracy High precision jet nozzles Pre-defined target areas on insert face

Turning Productivity Theory

Cutting tools represent just a small part of the total production cost, approximately 3%. It is therefore understandable that customers tend to disregard these in their struggle for cost savings. Actually, nothing could be more wrong! Correctly applied cutting tools will significantly reduce the production cost. With modern dedicated geometries and top performing grades for Turning applications we can help the customers to achieve major cost savings. Tool cost Material cost Machine cost Personnel cost Factory cost 50% increase in tool life reduces total cost per component by 1% Increased tool life or increased cutting data? 20% increase in cutting data reduces total cost per component by 15% Higher cutting data - Increased productivity Cutting data can be increased in different ways. Cutting speed, feed rate and the use of larger depths of cut are variables that have the biggest impact to improve your productivity and output. With our top modern 4000 grades for steel machining the cutting speed (vc) can be increased by at least 20%. Our Wiper inserts make it possible to increase the feed rate (f) by 100% and still keep the same surface finish. With our modern P-line geometries and toolholder system RC, it is possible to reduce the number of cuts by taking bigger depth of cuts (ap) without having any problem with chipbreaking and stability. Correct product and cutting data - The key to success! The straightest path to high productivity is to choose the right tool and to apply it correctly. The CoroKey guide is your guiding star. CoroKey is the unique easy–to–choose system that will guide you to the best possible combination of geometry and grade for your very specific needs. The CoroKey cutting data recommendation is always the right recommendation for highest productivity gains. Easy to use Cutting data labels on the box are applied to all CoroKey products. Dry Machining The high level of plastic deformation (PD) of our new 4000 grades opens up another possibility to save costs through the elimination of coolant. Dry machining is not only beneficial from the environmental point of view but it also means a 7-16% reduction of production costs. GC4015 has the best performance in dry machining. Reduce number of tools With CoroCut Tooling System it is possible to use it in turning operations because of its unique stability. That means if using CoroCut in turning operations the number of tools can be reduced and machining time much faster. Modular tools - Shortest time WINS! Reduce downtime in your lathes and turning centres. Coromant Capto quick change tooling can give substantial savings and improve your overall productivity. Converting to quick change tooling takes minutes and the immediate benefits are: SHORTEST DOWNTIMES ? For setups, save 50+ hours per year per clamping unit. SHORTEST MACHINING TIMES ? Due to greater stability. NO TURRET MODIFICATIONS ? As easy to mount as conventional tools, but 5 times faster. You cannot lose — only improve your all-round performance! ...hours saved per clamping unit per year. CHANGE QUICK TO COROMANT CAPTO - CLAMPING UNITS 2085 For optimum external turning ? less than a half turn is required to lock/ unlock the cutting head. ? has an adjustable shank length (cut-off if necessary). 2000 For optimum internal turning ? only one turn is required to lock/unlock the cutting head. ? rear actuated for easy access. ? adjustable shank length (cut-off if necessary). Tool Management - Take control of tooling for maximum return on investment! Throughout the manufacturing sector, as much as 20 per cent of machinists time can be spent looking or waiting for tooling. It′s wasteful; it stifles production and above all, it costs you money! It′s also one of the key reasons we created a tool management system - AutoTAS, a simple and easy-to-use Windows based system that puts you in total control - for maximum tooling availability, utilisation and profit. AutoTAS simplifies design for production, NC programming, production planning, purchasing, stores and toolroom operation, as well as tool pre-setting and calibrating. What′s more, everything is backed by sophisticated reporting procedures that provide detailed information on the complete lifecycle of tools, from initial purchase to ultimate disposal - to support decision making and control production costs. 11 discreet, yet fully integrated, modules enable AutoTAS systems to be tailored to customer needs at both a corporate and individual user level. They also ensure a protected upgrade path for the addition of further functionality to meet changing requirements. AutoTAS; the power provide the right tools, in the right place, at the right time... in the right condition and at the right price too!